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Dunlop latex and Talalay latex are two different processes used to make latex foam.
Theptex’ cores are produced using the Dunlop process because it creates more firm, dense, energy-efficient, long-lasting and supportive latex.
Step 1: Harvesting latex milk
The latex used in our cores is selected from the best farms in Thailand for its foaming capabilities and 100% naturalness.
Step 2: Testing latex milk
The quality of latex milk is rather unpredictable from season to season, just like wine. We therefore need to test the milk in our in-house lab first.
Step 3: Filling the mould
The selected latex milk is then foamed and poured into a mould. The mould is closed and goes into the vulcanisation oven.
Step 4: Washing latex core
The core is thoroughly washed to remove any soaps and excess vulcanising agents.
Step 5: Drying latex core
The core is dried at a high temperature to remove all moisture from the final product.
Step 6: Quality Control
After drying every core is thoroughly checked to ensure that the product meets the set standards.
Step 7: Storage
All products are stored in our warehouse to prepare on-time delivery to customers.