Our Production Process
Take a tour of our factory!
Dunlop latex and Talalay latex are two different processes used to make latex foam.
Theptex’ cores are produced using the Dunlop process because it creates more firm, dense, energy-efficient, long-lasting and supportive latex.
Step 1: Harvesting latex milk
The latex used in our cores is selected from the best farms in Thailand for its foaming capabilities and 100% naturalness.
Step 2: Testing latex milk
The quality of latex milk is rather unpredictable from season to season, just like wine. We therefore need to test the milk in our in-house lab first.
Step 3: Filling the mould
The selected latex milk is then foamed and poured into a mould. The mould is closed and goes into the vulcanisation oven.
Step 4: Washing latex core
The core is thoroughly washed to remove any soaps and excess vulcanising agents.
Step 5: Drying latex core
The core is dried at a high temperature to remove all moisture from the final product.
Step 6: Quality Control
After drying every core is thoroughly checked to ensure that the product meets the set standards.
Step 7: Storage
All products are stored in our warehouse to prepare on-time delivery to customers.